The Process of Making Paper

Although there are many subtleties which affect the quality of a paper, papermaking in essence is a simple process. Whether using recycled materials or fresh organic matter, the process starts by shredding the material into small strips and soaking them overnight to loosen the fibres. Next, the fibres are boiled for 2-6 hours, being turned every so often. When finished, the fibres are washed with fresh water to remove impurities and then small particles or specks are removed by hand.

The fibres are beaten in a blender or by hand to a creamy pulp. At this stage, dyes can be added to create coloured papers. The pulp is poured into a large tub and the fibres are suspended in the water. The artisan dips a framed screen into the water and with great skill, lifts it to the surface catching the fibres onto the screen. The screens can either be left in the sun to dry, or be transferred to boards, pressed, smoothed and then dried.

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Egypt 3,000 BC - The Origins of Paper

When we think of the origins of paper, our minds might wander back over 5000 years ago to the Nile river valley in Egypt. It was there that a marsh grass called Cyperous Papyrus flourished. The Egyptians cut thin strips from the plant's stem and softened them in the muddy waters of the Nile. These strips were then layered in right angles to form a kind of mat. The mat was then pounded into a thin sheet and left in the sun to dry. The resulting sheets were ideal for writing on. Since they were also lightweight and portable they became the writing medium of choice of Egyptians, Greeks and Romans for record keeping, spiritual texts and works of art.

It is from papyrus that the word paper comes from. Although papyrus sheets were similar to paper in terms of function, being laminated sheets they were technically more like a mat and therefore not the same as the papers of today. Similar processes were developed in other lands - in Central America during the 2nd Century AD the Mayans fashioned a similar product for bookmaking. In the Pacific Islands, a paper was made by beating a fine bark over specially shaped logs to make clothes and ritual objects. However, none of these sheets would qualify as true paper today.

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